1. Compact Intrinsic Safety Interface for Hazardous Area Control
The MTL 5022 is a loop-powered solenoid/alarm driver designed for
Zone 0/1 hazardous environments, certified for ATEX, IECEx, FM, and
UL standards . With a 24V DC loop-powered input and 250V AC/DC
output capability, it delivers 188mA of current to drive solenoid
valves, audible alarms, and LED indicators in explosive gas
atmospheres (IIB group) . Unlike traditional drivers, its compact
DIN rail-mountable design (16mm width) minimizes space
requirements, while pluggable screw terminals enable quick,
error-free wiring . The module’s intrinsic safety barriers limit
energy transfer to prevent ignition risks, making it ideal for
petrochemical plants and offshore platforms. Its operating
temperature range (-20°C to +60°C) and IP65-rated enclosure ensure
reliability in harsh conditions, outperforming competitors like
Phoenix Contact’s MACX MCR series in extreme environments .
2. Versatile Signal Handling for Critical Industrial Applications
Engineered for seamless integration with PLCs and DCS systems, the
MTL 5022 supports both volt-free contacts and logic-level inputs,
eliminating the need for additional signal converters . Its
dual-channel design allows independent control of two devices,
while phase reversal switching enables flexible activation of
hazardous area loads . The module’s 158Ω output resistance and
self-diagnostic features (open/short circuit detection) enhance
operational resilience, reducing downtime in fire and gas detection
systems . With certifications covering Dust Zones 21/22 and Group
IIC gases, it exceeds industry standards for safety-instrumented
systems (SIL 3 claimed) . Unlike single-function drivers, the MTL
5022’s universal compatibility with legacy and modern control
systems streamlines inventory management and retrofitting processes
.
3. Reliable Performance with Low Total Cost of Ownership
The MTL 5022 prioritizes ease of use with tool-less DIN rail
mounting and color-coded terminals, reducing installation time by
30% compared to hardwired solutions . Its 1-year warranty and
Eaton’s global technical support ensure long-term reliability,
while the 1.0W low power consumption minimizes energy costs . For
retrofitting, compatibility with MTL’s PCS 45 configuration
software allows remote parameter adjustment, eliminating the need
for physical access to hazardous zones . Although discontinued, the
MTL 5022 remains a cost-effective choice for legacy systems,
offering comparable performance to modern alternatives like the
MTL5522 at a lower upfront investment . Its robust construction and
broad environmental tolerance (-20°C to +60°C) make it a durable
solution for applications where safety, scalability, and
affordability are critical .
| Attribute | Specification |
|---|
| Product Model | MTL 5022 Solenoid/Alarm Driver (MTL5000 Series) |
| Certification | - ATEX: II (1) GD EEx ia IIC T4 (Bas 01ATEX7149)
- IECEx: Ex ia IIC T4 (BAS 05.0066)
- FM: Class I, Div 2, Groups A, B, C, D (Obsolete, certificate
#3Z9A8.AX)
- UL: Class I, II, III, Groups C, D, E, F, G (Obsolete, certificate
#E120058-00 NK 17139)26 |
| Input Parameters | - Voltage: 20–35V DC (Loop-powered)
- Current: 188mA max
- Signal Types: Volt-free contacts, logic-level inputs (24V DC
compatible)116 |
| Output Parameters | - Voltage: 250V AC/DC (Um=253V for surge protection)
- Current: 188mA max
- Load Types: Solenoid valves, audible alarms, LED indicators in
hazardous areas
- Resistance: 133Ω (Output impedance)116 |
| Environmental Conditions | - Temperature: -20°C to +60°C
- Humidity: 5–95% RH (non-condensing)
- IP Rating: N/A (Requires enclosure for environmental protection)116 |
| Installation | - Mounting: 35mm DIN rail (EN 50022 compliant)
- Terminals: Pluggable screw-type for easy wiring
- Dimensions: N/A (Discontinued model; refer to MTL5500 series for
modern specs)116 |
| Safety Features | - Intrinsic Safety: Certified for Zone 0/1 (ATEX/IECEx) and Dust
Zones 21/22
- Self-Diagnostic: Line fault detection (open/short circuit)
- Phase Reversal Switch: Selectable input phase activation316 |
| Compatibility | - Control Systems: PLCs, DCS, ESD networks
- Communication: Supports analog/digital signals without additional
converters316 |
| Compliance | - Standards: IEC 61131-2, IEC 61508 (SIL 3 claimed for
safety-instrumented systems)316 |
| Warranty | 1 Year (Subject to manufacturer’s terms)13 |
| Additional Features | - Compact Design: 100g lightweight for space-saving installations
- Tool-Less Mounting: Reduces installation time by 30%
- Dual-Channel Operation: Independent control of two hazardous area
devices1316 |
| Status | Discontinued (Replaced by MTL5500 series; consider MTL5522 for
modern equivalents) |
Packaging & Shipping
Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading
global supplier of control system components. We specialize in
control systems and drives.
more about us , u can view our official
web:http://www.zcsensors.com/follow us :
1)https://www.facebook.com/Sensors-and-transmitters-1883785301860678/?ref=aymt_homepage_panel&boosted_auto_open=BOOSTED_PAGELIKE
2)https://www.linkedin.com/in/z-csensorcenter/detail/recent-activity/shares/
With many years of experience in the industrial sector, we
consistently deliver the highest quality of spare parts.which make
sure that all this jobs are perfectly.
we are major in PLC,Sensors,HIM,Transmitters.
Best Supply Brands As Following:1)Bently
nevada.2)+GF+.3)Rosemount.4)ABB.5)Allen-Bradley.6)Foxobro.Good
working environment, perfect team, sincere cooperation →→ Achieve u
and our success !!!
